B A C K
METAL POWDER COATED (BAKED
ENAMEL) COMPARTMENTS
PART 1 - GENERAL
1.1 SECTION INCLUDES
A. Floor anchored, overhead braced pilasters (Metropolitan style).
B. Floor anchored pilasters (New Yorker style).
C. Ceiling hung pilasters (Empire style).
D. Floor to ceiling pilasters (Gramercy style).
E. Urinal screens.
1.2 QUALITY ASSURANCE
A. Source: Provide partitions and screens which are the products of
one manufacturer.
B. Coordination: Coordinate related work such as concealed blocking
to ensure proper location and quantity.
1.3 SUBMITTALS
A. Product Data: Submit manufacturer’s product data, installation details,
and catalog cuts for partitions, hardware and accessories.
B. Shop Drawings: Provide shop drawings for field measurements, fabrication,
installation and erection of all parts of the work.
C. Manufacturer’s Installation Instructions: Provide details of hardware
locations and drilling dimensions.
1.4 FIELD MEASUREMENTS
A. Verify that field measurements are as indicated on shop drawings.
Advise manufacturer of any changes.
1.5 DELIVERY, STORAGE AND HANDLING
A. Deliver materials and products in unopened factory labeled packages.
Store and handle in strict compliance with manufacturer’s instructions
and recommendations. Protect from all possible damage. Inspect cartons
at the time of delivery and advise carrier of any damage immediately.
PART 2 - PRODUCTS
2.01 ACCEPTABLE MANUFACTURERS
A. Knickerbocker Partition Corporation
2.02 MATERIALS AND PRODUCTS
A. Panels, Urinal Screens and Doors: Shall be 1” thick, constructed
from two sheets of (20 gauge - panels, 22 gauge - doors) bonderized, galvanized
steel. Sheets to be formed and cemented under pressure to a structural
vermin-proof honeycomb core. Formed sheets shall be welded together at
intervals around entire perimeter to ensure a rigid one-piece integral
unit. All edges shall be bound with a 20 gauge interlocking molding. Panel
and urinal screen corners to have corrosion resisting corner clips.
B. Metropolitan Pilasters: Shall be 1-1/4” thick, constructed of two
sheets of 20 gauge bonderized, galvanized steel. Sheets to be formed and
cemented under pressure to a vermin-proof honeycomb core. Formed sheets
shall be welded together at intervals around entire perimeter to ensure
a rigid one-piece integral unit. All edges shall be bound with an 18 gauge
interlocking molding. Bottom of pilasters shall have adjustable floor anchor,
with leveling device, anchor studs and locking nuts to firmly secure pilasters
to floor. This entire assembly to be concealed with a 3” high stainless
steel plinth, secured in place with concealed clips.
C. Headrail: Pilasters, when set in place, shall be securely braced
with 1” x 2” anodized aluminum anti-grip headrail bracing, inserted and
securely fastened into the top of the pilasters with theft-resistant screws.
D. New Yorker Pilasters: Shall be 1-1/4” thick, constructed of two sheets
of 18 gauge bonderized, galvanized steel. Sheets to be formed and cemented
under pressure to a vermin-proof honeycomb core. Formed sheets shall be
welded together at intervals around entire perimeter to ensure a rigid
one-piece integral unit. All edges shall be bound with an 18 gauge interlocking
molding, welded and ground smooth at corners. Pilasters, when set in place,
shall be securely anchored to concrete sub-floor by means of 3/8” diameter
cadmium plated bolts with a minimum penetration of two inches, secured
rigidly into concrete slab with expansion shields and secured to the pilasters
through a one-piece channel integrally welded to the pilasters. This entire
assembly to be concealed with a 3” high stainless steel plinth, secured
in place with concealed clips.
E. Empire Pilasters: Shall be 1-1/4” thick, constructed of two sheets
of 18 gauge bonderized, galvanized steel. Sheets to be formed and cemented
under pressure to a vermin-proof honeycomb core. Formed sheets shall be
welded together at intervals around entire perimeter to ensure a rigid
one-piece integral unit. All edges shall be bound with an 18 gauge interlocking
molding, welded and ground smooth at corners. Pilasters, when set in place,
shall be securely anchored to overhead carrying member (overhead members
to be furnished, installed and drilled by others) by means of 3/8” diameter
cadmium plated bolts through a one-piece channel integrally welded to the
pilaster. This entire assembly to be concealed with a 3” high stainless
steel plinth, secured in place with concealed clips.
F. Gramercy Pilasters: Shall be 1-1/4” thick, constructed of two sheets
of 20 gauge bonderized, galvanized steel. Sheets to be formed and cemented
under pressure to a vermin-proof honeycomb core. Formed sheets shall be
welded together at intervals around entire perimeter to ensure a rigid
one-piece integral unit. All edges shall be bound with an 18 gauge interlocking
molding. Both the top and the bottom of the pilasters shall have adjustable
anchor and leveling devices. Anchor studs and locking nuts designed to
firmly secure the pilaster to the floor and ceiling. Both assemblies to
be concealed with 3” high stainless steel plinths, secured in place with
concealed clips.
G. Hardware and Fittings: Panels and pilasters shall be attached to
one another and/or to walls with Zamac chrome plated brackets. Doors shall
be equipped with Knickerbocker Ever Life Spring Activated Non-Rising Hinges.
Top Hinge Pivot Door Bracket to be recessed and inset into edge of door,
approximately 2” below the top with a pivot pin, operating on a self-lubricating
bushing, mounted within the door structure, supported both above and below
the pivot bracket. Operation of door shall be controlled by opposing cams
under spring tension, mounted on a fixed vertical pintle. Hinges to be
adjustable to permit door to rest at any angle, or to hold door open or
closed when not latched. Hinges shall operate without raising or lowering
the door on a fixed horizontal plane. Each door shall be equipped with
stop and keeper, combination coat hook and bumper and concealed latch,
featuring a latch cover which permits access to the compartment in case
of emergency. Handicap door to be equipped with Knickerbocker Partition
Corporation Lever Handle. Design to comply with ADA requirements. Hinge
bracket and stops shall have clamp flanges to transmit the strain of door
closing to the pilaster. All hardware shall be heavy one-piece, non-ferrous
“Zamac” casting, heavily chrome plated. Hinges, stop and keeper, pilaster
and panel brackets shall be thru-bolted with sex bolts having theft-resistant
heads.
H. Finish: All surfaces shall have a synthetic baked enamel highly mar
and alkali-resisting surface. Finish to be one color or a combination of
two colors, selected from Knickerbocker standard color chart.
PART 3 - EXECUTION
3.01 INSTALLATION
A. Install partitions secure, rigid, plumb and level in accordance with
manufacturer’s instructions.
B. Maintain manufacturer’s recommended spacing between wall and panels,
and between wall and pilasters.
C. Attach panels and pilasters to brackets with theft-resistant one-way
thru-bolted screws.
D. Equip each door with hinges, concealed lock, coat hook and bumper,
door strike and keepers. Outswing doors shall have a door pull and wall
bumper.
3.02 ADJUSTMENT
A. Adjust operating parts to work easily, smoothly and correctly.
B. Adjust and align hardware to uniform clearance at vertical edge of
doors, not exceeding 3/16 inch.
C. Adjust hinges to position inswing doors at a 30 degree angle to pilasters,
and outswing doors to a fully closed position.
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